用托盘木制成的滑板甲板：19步（带图片） - 赋予指导

现在这是一个我想要长期以来一直在努力的项目，弯曲层压100％托盘木街道风格滑板甲板......相当满口。我有点需要找到一个机会，因为这10个电路板带给了我大约一个月的时间来完成这个建造的时间（部分是因为该项目被诅咒，部分是因为我从托盘上制作胶合板，我甚至承认这不是最合乎逻辑的想法）。拆卸托盘，板条变成贴面。将这些贴件成床单，然后我使用真空袋以滑板的形状层压在一起。然后我将滑板缩短到尺寸，塑造它，砂磨，并涂抹。我甚至收到了我的伙伴Jeff Greer（一个本地专业浏览器），将其中一个穿过手套，它通过飞行色调，唇缘和所有。

第1步：材料和工具

此构建中使用的显着材料和工具：

材料

- 托盘林

- Super gluehttps://amzn.to/2lk1i2d.

- 环氧树脂http://bit.ly/30Y30Rm

- 木材胶水https://amzn.to/2yw9hmw

- Lust varnishhttp://bit.ly/2lksobo.

工具

- 蓝牙听力保护 -http://bit.ly/32vsadh.

- 呼吸器（使用代码“杰克曼”5％OFF！） -https://bit.ly/2zOvwwn

- 圆锯https://amzn.to/2ylfqln.

- 金属探测器https://amzn.to/30YNN2r

- Edge jointing sledhttps://amzn.to/2siuw94

- CNC路由器https://tinyurl.com/5995919594

——环氧注射器http://bit.ly/2yh9ApX

- Glue roller bottlehttps://amzn.to/2slekzg.

- Roarockit真空袋和泡沫形式http://bit.ly/2yhwhr6.

- Skateboard quarter round router bithttp://bit.ly/2Ysbq1Q

- 路由器电梯https://amzn.to/2lmodvy.

- Skateboard edge scraperhttp://bit.ly/2YpQubJ

- 卡车孔布局尺子http://bit.ly/2k6ytf3.

- 打磨海绵https://amzn.to/2LLp5iK

第2步：拆卸托盘

Pallets, pallets, pallets, no matter what I do they just keep coming back like a curse. I try to kill them off but they keep coming back to me like they don't know what's coming... Anyway, useful info, disassembly process is pretty simple, I cut the runners off the sides with a circular saw but cutting right next to the nails.

这可以从托盘中移除所有结构，所以我可以基本上是人队伍上的Slats，或者有时使用带有撬杆或脚的Littler说服力。然后，它只是删除钉子的钉子和双重检查，在通过任何可能在发送类似的东西后潜在的锋利刀片才能通过任何锋利的刀片送到可能的锋利刀片。

Each slat gets run though the thickness planer to bring the faces down smooth. This revealed what is almost literally gold, a black walnut pallet slat. Somehow this is the first time I've gotten one of these so I'm not going to let it go to waste, it's perfect for this project! Drop the mic!

第3步：厚度

因为滑板甲板由单板组成，我需要真的很薄的碎片来工作，所以我所做的每一个板条都在中间旋泻，将一个板变成2.我在两侧的桌子上启动它电路板上可以消除大部分材料，然后完成带锯的切割，将它们一直分成两半。你知道这是什么意思？一块核桃托盘板块成为2个核桃托盘板条，这就是我真正关心的一切。

Each of the boards is then sent through the drum sander to bring it down to .1" thick and also smooth out the saw cuts that are left behind from the previous step.

第4步：切割到宽度

所有的面孔都很好，甚至很好，所以边缘正在嫉妒，是时候给他们注意了！我首先切割一个边缘，在我的桌子锯中用缝合橇。我同时切断了大约10个棋子来加速这个过程。

Then with one edge straight, I can cut the boards down to their final width by cutting off the rough edge and also any ugly bits that are left, which leaves behind nice clean pieces to work with.

第5步：制作胶板纸

The rough size of the veneers is 35" long and 10" wide, so I mark that out on my working surface with blue tape. Then each of the pieces is arranged in this box until I have a full sized veneer. Most of the veneers are long grain but 2 in each board are short grain like shown here, so they are made up of more pieces. I use a few more pieces of blue tape to temporarily hold the pieces together making up each veneer sheet.

Since these are so thin, and because there are so many, it's hard to attach them together into sheets. The tape helps tremendously with that because it holds the pieces together while I fold them over the edge of the table to put super glue into the seam. Then when I put the sheet back flat on the workbench, the tape essentially clamps the 2 edges together and holds them there until the glue dries. Because super glue dries quickly, I can move through all of these sheet right after one another which is a big deal since there are about 50 of them made up of a minimum of 3 pieces.

Step 6: Cleaning Up the Veneers

Make it rain?

在从贴面上移除英里的蓝色胶带后，它们在桌子锯上切割到最终宽度，这也消除了我的胶水中的任何不一致，这几乎没有，因为我是完美的。然后最后一件事需要饰面饰面是我将它们切断到斜切上的长度，主要是因为它看起来很酷。

Step 7: Adding Carolina Logo

Now one last trick up my sleeve for the veneers! I made a couple of these for Carolina Shoe so I added their logo into the veneers in the most stylish way I could think possible... more pallet wood!! I take one of the left over pieces and cut out the Carolina with the CNC and then I take small cut offs of all unique species to make the mating letters.

These letters are also held in place with super glue and a little persuasion. It's like the most poisonous puzzle ever.

I save a couple of my favorite veneers are the feature face of these boards. Those 2 veneers get cut at about a 15 degree angle 1/3 of the way down the length of the board to insert the logo. This gets taped and glued into place just like before.

第8步：组织贴面

然后最后一步得到最终的镶饰你看到他re is to send them through the drum sander again to bring them down to final thickness. The long grain veneers are 1/16" thick and the cross grain are a little thinner at 1/22" thick. I organize them in three stacks - show faces (which are the best looking veneers), cross grain, and then the rest of the long grain veneers. Each board is build up of a total of 7 veneers with the Long and Cross grain veneers arranged LLCLCLL to build up the final deck. From these stacks (plus a few special dyed veneers) I'm able to build up 10 skateboard decks.

第9步：用环氧树脂填充空隙

From each of the decks I pull out the top and bottom veneers. Each of the veneers has nail holes and some have knots, so I need to fill those in so that the exterior surface of each deck is totally smooth. I apply blue tape to each of the holes to seal them up first.

Then I use some 2 part epoxy and mix that up to fill in the voids. A syringe works great for making sure that the epoxy actually fills in the voids and doesn't just trap an air bubble in there.

One last pass through the drum sander removes the excess epoxy after it cures. This leaves behind a smooth surface with no voids, so now we're ready to make some skateboards! Wait, you thought we were already making skateboards? Well that's your fault isn't it, don't assume.

第10步：胶合董事会

I use my glue roller bottle to apply wood glue to both sides of each of the veneers. These are going to be put under a lot of stress, so perfect glue coverage is key. Whenever possible on projects I apply glue to both surfaces that I'm gluing together because the capillary attraction between them helps to hold them together even better. There's your science woodworking tip of the day, com back tomorrow for more.

A styrofoam form is used to achieve the shape of the skateboard deck. The foam came as a block with the vacuum bag kit I got from Roarockit and I shaped it down to size with a saw and rasp. I actually glued up 2 boards at a time, so I put this sandwich in the bag - 2 sets of veneers, the styrofoam form, and a 3/4" board underneath to ensure that everything stays flat when I put it under vacuum.

第11步：真空袋

袋子的末端通过袋子上的柔性橡胶膜密封，我用我的shopvac去除大部分空气。一旦您开始将更多真空和塑料密封件在板的表面上拧得更多的真空和塑料密封件，就可以从袋子的末端从袋子的末端移除空气。

我充分利用真空吸出来，但手动泵去除其余的。这是一个拔出一些空气然后拉到袋子的角落，以确保它没有干扰板的形状，然后包围，直到除去所有空气。

Step 12: Laying Out the Boards on the Blanks

大约12小时后，然后我从真空袋中取出叠片。此时胶水仍然有点粘性，因为它尚未暴露在空中，所以我让它再坐12个小时让它完全干燥，然后在我开始工作之前完全干燥。此时，我将另一个滑板甲板用作模板，并将其追踪到我的新电路板上。

And finally now, I think we actually get to make them look like skateboard decks, IT'S TIME! (my little Asian buddy Woby Design also made a recycled skateboard, but his was made from recycled skateboards, he's a bit delusional and thinks he's better than me, we're thinking about seeing a marriage counselor...)

第13步：塑造甲板

我用我的绑扎刀柄将电路板缩小到尺寸。我留下了大约1/16“在线之外，所以我可以进一步改进它的形状。这是一个时髦的切割，因为甲板的轮廓和它们没有坐在桌子上，所以你需要采取你的时间与这些削减。

然后，我的盘式砂光机用来做最后的成形到线上，也可以平滑电路板的边缘。

步骤14：舍入并清理边缘

To round the corners of the board, I used this awesome ballsy drill bit that looks way more dangerous then it actually is. It's a quarter round bit, but it actually has 2 bearings on it, the regular top bearing, but also a big bottom bearing for the board to ride on. This, along with the long shaft, lets you raise the bit above the table and ride the board along the bearing instead of the table so you can cut the rounded corners without anything getting in the way.

然后使用具有圆形轮廓的特殊卡刮刀来清理角落，使它们更均匀，并清理任何磨损的最终谷物。

第15步：铺设卡车

I lay out the trucks using a flexible metal ruler that conforms to the shape of the board so I can measure where I want the trucks to be. Then I just simply drill out the 8 holes to mount the set of trucks later.