Building a Custom Automotive Wheel From Scratch

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简介:从头开始建立自定义汽车轮

关于:独立石油公司的高级VP。从来没有遇到过我不喜欢的爱好!

Problem; I needed a set of custom wheels not available from any commercial supplier

我刚刚从20世纪60年代初完成了一个生命长期的梦想项目,这些项目再生了一个着名但长期丢失的展示车。1963年,我爱上了Ed Roth的神秘秀轿车作为一个孩子。Ed于1962年建造了玻璃纤维汽车,并在全国各地展示,直到1965年左右,当他永远摧毁汽车时。它具有如此糟糕的框架,它一直在骑行骑在运输拖车中。它是一桶名单以来以来才能进行再现。

他创作的一个关键部分是定制的前轮。起初他们看起来像商业'mag'轮子。在进一步检查时,您认为它们实际上是定制的,一次性的轮子。

工具;

卷尺

钻孔机

jig saw

hand drill

220放大器焊机

7" angle grinder

table saw

drawing tools, pencil, compass, straight edge

什锦金属文件

60deg taper counter sink

Step 1: The Design

I first found the black and white profile picture of the wheel so I could extract the dimensions. The car existed for such a short time there isn't much documentation on it. Revell Model Co. made a popular plastic model kit of the car but it isn't very accurate when it comes to reverse-engineering parts.

第2步:制作模式

我为车轮制作了两个全大小的图案,一个用于从照片获得的1/2“MDF板中的切口(5个插槽和中心孔),一个用于从照片获得的尺寸,一个用于5英寸直径,5个螺栓早期福特凸耳螺栓样式。这些图案的OD在车轮轮辋内依赖依赖。

槽图案板具有一个槽切出3/16“大于成品槽,因此等离子体切割炬喷嘴可以追踪,喷嘴孔间隔开以完全切割适当的开口。

凸耳图案板具有钻孔的定位孔,以接受机器铺钻钻衬套,以准确引导钻头。在板上移动一个钻头衬套,以在已经钻孔的孔中安装在螺栓上,以索引另一个孔的钻孔。另一个钻衬套被转移到另一个4个孔中以引导钻头。

这些图案贴合在轮边缘内部的依赖性,因此是自定心的。

Step 3: Assembling the Wheel

车轮必须是摩托车车轮的宽度,如原型上。我不想使用实际的摩托车边缘,因为它将具有辐条的孔,这不是所需外观的一部分。我在加利福尼亚州斯托克顿轮公司购买了一些全新的16“x 6”外轮轮辋。车轮需要3个1/2“最终宽度,所以我用等离子体切割机分开了轮辋。然后我在夹具中设置了我的磁盘磨床,以磨削切割表面光滑和尺寸。研磨机开始了磨床和边缘在旋转研磨黄昏下的一半旋转,直到切割到适当的宽度和死舱内,因此它们可以无缝地配合到盘轮网。

简单地从一张1/4“厚钢板的床单中切割的圆形网。为了组装车轮空白,我从四个2x6松木上拧紧到3/4”胶合板底部的木材夹紧夹具。电路板是紧紧限制两个轮子边缘的空间。将一个轮辋装入夹具中,然后钢盘套装,最后将另一个车轮边缘放置成三明治,并将其与一些木工夹具固定在一起。所有所需要的是通过在内圆周周围的内部围绕7014,1/8“焊接杆周围的珠子,将三个件与我的林肯220AMP焊机一起焊接。

The final steps were to use the wood hole cutting patterns made in the first step of this Instructable to plasma cut the slots and center holes and the drilling jig to drill the lug holes. The lug holes were tapered using a 60deg tapered counter-bore tool in the drill press to accommodate common lug nuts.The final picture in this section is the completed raw wheel.

Step 4: Finishing Touches

Finally I had the wheels chrome plated then ran a bead of urethane caulking around the root weld to protect the inner tube from damage by any welding irregularities. The final wheels are exact copies of the originals and really compliment the completed clone.

When I spin the wheels on their axles, they are as true running as any commercial wheel I have seen. Also, the joints between the webs and wheel halves are so tight it is impossible to tell these are not one-piece wheels.

Wheels Contest 2017

Participated in the
Wheels Contest 2017

Metal Contest 2017

Participated in the
Metal Contest 2017

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    55 Comments

    0.
    蜘蛛队

    3年前

    TOO COOL!, Man those wheels make the car. I am a composites designer so, I would really love to hear how the body build went.

    0.
    Willys36

    2年前回复

    哦!对不起,我错过了这篇文章,这是7个月. The body build went pretty smoothly. I have played with fiberglass for many years so knew the basics pretty well. In fact my prior largest project was to build a 'glas mold and 'glas 1-piece front end for my '36 Willys coupe 'gasser' probably 25 years ago. I had a little trouble with wrinkling gel coat in a couple places, getting too anxious to lay up but not bad. All the parts of the molds and the car were done in one try so I consider that a success. The only flaw that showed up (AFTER the car was painted of course) was a void just under the gel coat on the front side of the body. For some reason I allowed a quarter sized air bubble to stay in place under the first layer of mat leaving a soft spot on the body. The whole body building process is discussed in detail in my book about the car.

    0.
    fons-Z-mille

    3年前

    请张贴更多关于汽车的信息,这件事看起来很棒

    0.
    Willys36

    3年前回复

    我写了一本关于它的书。它在亚马逊上可用。

    0.
    fons-Z-mille

    3年前回复

    cool I might order it, not much of a book reader but this seems worth reading n.n

    0.
    scaredanuthin

    3年前回复

    Wow. It's amazing!

    0.
    sammyscrammy

    3年前回复

    非常感谢的巨大观察预览the book. I had planned on reading the "To Win" series by Caroll Smith, but I think your book just pushed "Tune" and "Prepare" down one slot.

    0.
    Willys36

    3年前回复

    我很谦虚。

    0.
    button56

    3年前

    如果您正在使用现代的“安全”概念挑选Hotrodding项目,那么您不是HotoDder,永远不会理解!!!!!

    0.
    Willys36

    3年前回复

    不能说它更好!!在50多岁的时候,“热罗德斯特”比“帮派成员”或“恐怖分子”更加佩吉术语。定义的热棒是叛逆的,而不是遵循规则。

    0.
    sircooksalot.

    3年前

    你对'车轮比赛'投票......我无法想象一个更加令人敬畏的轮子项目。祝你好运先生!

    0.
    Sundy58.

    3年前

    I rarely comment but I must say something. Do not make your own wheels for driving on the street. If I missed that caveat in this Instructable I apologize. Home made wheels are not safe not and not approved for street use.

    0.
    sircooksalot.

    3年前回复

    Not DOT approved clearly, but that’s not synonymous with unsafe. There isn’t necessarily any difference between say a Foose custom wheel and this wheel, aside from the DOT endorsement. If your materials and assembly and end result are as good as (or better than) a big manufacturer with the DOT label, how is yours less safe? It’s not. This is the creation of a master craftsman with exacting standards and skill- there is no caveat involved. (Did you see the car? Not exactly an amateur project) I’d trust his wheel over a Chinese tuner wheel with a DOT on it, any day.

    0.
    Sundy58.

    3年前回复

    把你的家人放在带上这样的车轮。我不会。

    0.
    sircooksalot.

    3年前回复

    如果您可以将您的家人融入这辆车,那么您和您的后代是Lilliputians,可能不需要担心车轮安全。我认为只有在我们的“全尺寸”世界中存在足够的危险,因为它没有进入汽车。

    0.
    Willys36

    3年前回复

    It is a misnomer to call the Mysterion a car. It is fine sculpture in automotive motif.

    0.
    Willys36

    3年前回复

    This may be a concern but it is quite a stretch form the intent of the instructable showing construction of a decorative wheel for a strictly show car to making wheels for the Wagon Queen Family Truckster! This car will hopefully drive a short distance and be filmed doing so but it will be at idle speed and a very short distance. It will never conceivably be a street driven car for a myriad of reasons. That being said, I would have no qualms putting a similar wheel on a hot rod that is street driven. This of course assumes the builder has good welding skills but the finished wheel is rock solid, true and balance. I see no danger in it.

    Disclaimer for EPA/OSHA/CALOSHA/NTSA/NAFTA/SSI/APCD/TSA/DOE/NASA, and any other governmental agency that might throw me in jail; I deny ever saying the things in this post!!!!!!!

    0.
    去钓鱼

    3年前

    Ahhh.... The '60's and early '70's when a man could do what he wanted with his ride and we were soon all going to be flying around like the Jetsons.

    Great job on the wheels and I love the paint, that Yellow is gorgeous!

    0.
    Willys36

    3年前回复

    像白珍珠一样的石灰金糖果就像艾德一样沃森涂上原来。石灰金糖果是奇怪的东西;将其涂在银色底座上,它出来明亮的石灰绿色。然而,将其涂在白色底座上,柠檬黄出来。

    0.
    去钓鱼

    3年前回复

    I guess that the photograph though excellent does not do justice to the view in sunlight. You have done an amazing job. Thanks for the paint info.